現在有(you)(you)很多的設(she)備(bei)(bei)都是通過系統(tong)(tong)去(qu)進(jin)行(xing)(xing)配(pei)置的，只有(you)(you)系統(tong)(tong)好了(le)才能讓(rang)設(she)備(bei)(bei)更加(jia)好的去(qu)進(jin)行(xing)(xing)運(yun)行(xing)(xing)，當然配(pei)料系統(tong)(tong)也(ye)是有(you)(you)好有(you)(you)壞的，而且在使用(yong)之(zhi)前也(ye)是需(xu)要(yao)去(qu)進(jin)行(xing)(xing)調試的。接下來我(wo)們(men)主要(yao)想給(gei)大家介紹(shao)(shao) 提(ti)配(pei)料系統(tong)(tong)的控制要(yao)求，我(wo)們(men)分為(wei)兩個方面給(gei)大家介紹(shao)(shao)，就是為(wei)了(le)讓(rang)大家多了(le)解一(yi)些相(xiang)關(guan)的知識。

  簡要(yao)(yao)說明：配(pei)料(liao)(liao)系(xi)(xi)統(tong)(tong)工(gong)藝中(zhong)(zhong)，產(chan)品合成(cheng)(cheng)配(pei)料(liao)(liao)系(xi)(xi)統(tong)(tong)的(de)(de)原料(liao)(liao)大(da)多(duo)是(shi)固體(ti)物料(liao)(liao)，暫時還是(shi)按(an)照(zhao)人(ren)(ren)工(gong)投(tou)料(liao)(liao)考(kao)慮。摻和(he)配(pei)料(liao)(liao)原料(liao)(liao)有幾種(zhong)液(ye)體(ti)，考(kao)慮自(zi)(zi)(zi)(zi)動(dong)(dong)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)量和(he)進(jin)料(liao)(liao)。配(pei)料(liao)(liao)系(xi)(xi)統(tong)(tong)溫度通(tong)過設(she)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)溫控(kong)(kong)(kong)程(cheng)序(xu)進(jin)行(xing)自(zi)(zi)(zi)(zi)動(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)。由于(yu)溫度的(de)(de)控(kong)(kong)(kong)制(zhi)(zhi)較為復雜，且時間較長，因(yin)此，溫控(kong)(kong)(kong)實(shi)現(xian)(xian)自(zi)(zi)(zi)(zi)動(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)對類似的(de)(de)配(pei)料(liao)(liao)裝(zhuang)置很(hen)重要(yao)(yao)，而且很(hen)有利于(yu)提(ti)高操(cao)(cao)(cao)作(zuo)的(de)(de)質(zhi)量和(he)效率。控(kong)(kong)(kong)制(zhi)(zhi)系(xi)(xi)統(tong)(tong)設(she)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)以(yi)(yi)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)為中(zhong)(zhong)心(xin)，操(cao)(cao)(cao)作(zuo)過程(cheng)也(ye)以(yi)(yi)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)為中(zhong)(zhong)心(xin)，投(tou)料(liao)(liao)、溫控(kong)(kong)(kong)、出(chu)料(liao)(liao)等過程(cheng)均以(yi)(yi)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)發(fa)出(chu)的(de)(de)循序(xu)指令進(jin)行(xing)。每步(bu)(bu)(bu)操(cao)(cao)(cao)作(zuo)過程(cheng)都(dou)通(tong)過計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)提(ti)示和(he)人(ren)(ren)工(gong)確認進(jin)行(xing)，現(xian)(xian)場的(de)(de)操(cao)(cao)(cao)作(zuo)配(pei)合計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)系(xi)(xi)統(tong)(tong)展開。除了需(xu)(xu)要(yao)(yao)人(ren)(ren)工(gong)配(pei)合的(de)(de)操(cao)(cao)(cao)作(zuo)之外，其他過程(cheng)都(dou)通(tong)過計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)系(xi)(xi)統(tong)(tong)自(zi)(zi)(zi)(zi)動(dong)(dong)完(wan)(wan)成(cheng)(cheng)控(kong)(kong)(kong)制(zhi)(zhi)。由于(yu)本裝(zhuang)置中(zhong)(zhong)很(hen)多(duo)固體(ti)物料(liao)(liao)的(de)(de)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)量和(he)進(jin)料(liao)(liao)都(dou)需(xu)(xu)要(yao)(yao)人(ren)(ren)工(gong)輔助完(wan)(wan)成(cheng)(cheng)，因(yin)此，如何實(shi)現(xian)(xian)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)系(xi)(xi)統(tong)(tong)和(he)人(ren)(ren)工(gong)輔助操(cao)(cao)(cao)作(zuo)的(de)(de)銜接尤為重要(yao)(yao)。計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)系(xi)(xi)統(tong)(tong)按(an)附件要(yao)(yao)求的(de)(de)操(cao)(cao)(cao)作(zuo)過程(cheng)一(yi)(yi)步(bu)(bu)(bu)一(yi)(yi)步(bu)(bu)(bu)地執(zhi)行(xing)，人(ren)(ren)工(gong) 由計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)發(fa)出(chu)提(ti)示執(zhi)行(xing)，人(ren)(ren)工(gong)現(xian)(xian)場完(wan)(wan)成(cheng)(cheng)操(cao)(cao)(cao)作(zuo)，操(cao)(cao)(cao)作(zuo)完(wan)(wan)成(cheng)(cheng)需(xu)(xu)要(yao)(yao)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)確認，程(cheng)序(xu)將(jiang)自(zi)(zi)(zi)(zi)動(dong)(dong)進(jin)入下一(yi)(yi)步(bu)(bu)(bu)。自(zi)(zi)(zi)(zi)控(kong)(kong)(kong) 則由計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)系(xi)(xi)統(tong)(tong)自(zi)(zi)(zi)(zi)動(dong)(dong)完(wan)(wan)成(cheng)(cheng)控(kong)(kong)(kong)制(zhi)(zhi)，比如啟停設(she)備(bei)、啟動(dong)(dong)溫控(kong)(kong)(kong)程(cheng)序(xu)。計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)系(xi)(xi)統(tong)(tong)可以(yi)(yi)根據工(gong)藝需(xu)(xu)要(yao)(yao)切到 遙控(kong)(kong)(kong) 操(cao)(cao)(cao)作(zuo)，實(shi)現(xian)(xian)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)的(de)(de) 手自(zi)(zi)(zi)(zi)動(dong)(dong) 切換。為了方(fang)便操(cao)(cao)(cao)作(zuo)過程(cheng)的(de)(de)參數改變(bian)，或(huo)滿足(zu)不(bu)同配(pei)方(fang)的(de)(de)要(yao)(yao)求，控(kong)(kong)(kong)制(zhi)(zhi)系(xi)(xi)統(tong)(tong)軟件需(xu)(xu)要(yao)(yao)專(zhuan)門(men)設(she)計(ji)(ji)(ji)(ji)(ji)(ji)(ji)配(pei)方(fang)功能，操(cao)(cao)(cao)作(zuo)參數都(dou)以(yi)(yi)配(pei)方(fang)的(de)(de)形式保存在計(ji)(ji)(ji)(ji)(ji)(ji)(ji)算(suan)(suan)(suan)機(ji)中(zhong)(zhong)，生(sheng)產(chan)某種(zhong)特定的(de)(de)產(chan)品，只需(xu)(xu)要(yao)(yao)調用配(pei)方(fang)的(de)(de)功能，無需(xu)(xu)人(ren)(ren)工(gong)經常的(de)(de)改變(bian)參數，保證(zheng)的(de)(de)操(cao)(cao)(cao)作(zuo)的(de)(de)方(fang)便性和(he)技(ji)術的(de)(de)有保障(zhang)。

  控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)方(fang)(fang)(fang)案(an)：1、配(pei)料(liao)系統(tong)溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)在本(ben)系統(tong)中主要是通(tong)(tong)(tong)過(guo)夾(jia)(jia)(jia)(jia)套傳遞的(de)(de)熱(re)(re)(re)(re)量(liang)(liang)(liang)改(gai)變(bian)來(lai)(lai)實(shi)現(xian)(xian)的(de)(de)，熱(re)(re)(re)(re)量(liang)(liang)(liang)通(tong)(tong)(tong)過(guo)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)電加(jia)熱(re)(re)(re)(re)功率來(lai)(lai)實(shi)現(xian)(xian)。實(shi)現(xian)(xian)溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)要檢測(ce)配(pei)料(liao)系統(tong)的(de)(de)溫(wen)(wen)(wen)度(du)(du)(du)(du)和(he)夾(jia)(jia)(jia)(jia)套溫(wen)(wen)(wen)度(du)(du)(du)(du)。控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)程序(xu)根(gen)據夾(jia)(jia)(jia)(jia)套和(he)配(pei)料(liao)系統(tong)內(nei)的(de)(de)溫(wen)(wen)(wen)度(du)(du)(du)(du)變(bian)化(hua)進行自(zi)(zi)動控(kong)(kong)(kong)(kong)(kong)溫(wen)(wen)(wen)。對升溫(wen)(wen)(wen)或降溫(wen)(wen)(wen)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)來(lai)(lai)說，尤其(qi)需要檢測(ce)溫(wen)(wen)(wen)度(du)(du)(du)(du)變(bian)化(hua)率，偏差變(bian)化(hua)率。控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)程序(xu)根(gen)據其(qi)實(shi)施變(bian)化(hua)調(diao)節循環(huan)熱(re)(re)(re)(re)量(liang)(liang)(liang)，從而(er)可以實(shi)現(xian)(xian)較高精度(du)(du)(du)(du)的(de)(de)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)。另一種溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)的(de)(de)方(fang)(fang)(fang)案(an)是改(gai)夾(jia)(jia)(jia)(jia)套直接電加(jia)熱(re)(re)(re)(re)為循環(huan)油加(jia)熱(re)(re)(re)(re)，裝置需要設(she)(she)置油槽(cao)(cao)，油槽(cao)(cao)溫(wen)(wen)(wen)度(du)(du)(du)(du)實(shi)現(xian)(xian)自(zi)(zi)動控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)。一般需要設(she)(she)冷(leng)、熱(re)(re)(re)(re)兩個油槽(cao)(cao)，通(tong)(tong)(tong)過(guo)自(zi)(zi)動改(gai)變(bian)循環(huan)流量(liang)(liang)(liang)實(shi)現(xian)(xian)溫(wen)(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)的(de)(de)目標。循環(huan)可以使傳熱(re)(re)(re)(re)的(de)(de)效果更(geng)(geng)加(jia)好，熱(re)(re)(re)(re)量(liang)(liang)(liang)傳遞更(geng)(geng)及(ji)時(shi)，減少(shao)響應的(de)(de)滯(zhi)后。2、摻和(he)釜(fu)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)D32通(tong)(tong)(tong)過(guo)人(ren)工配(pei)制(zhi)(zhi)(zhi)(zhi)后進配(pei)料(liao)自(zi)(zi)動計量(liang)(liang)(liang)，建議(yi)稱重計量(liang)(liang)(liang)比較準確，也(ye)方(fang)(fang)(fang)便(bian)配(pei)料(liao)。真空泵及(ji)相(xiang)應的(de)(de)閥門自(zi)(zi)動控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)。配(pei)料(liao)系統(tong)出(chu)料(liao)速(su)度(du)(du)(du)(du)影(ying)響摻和(he)釜(fu)的(de)(de)溫(wen)(wen)(wen)度(du)(du)(du)(du)，出(chu)料(liao)速(su)度(du)(du)(du)(du)通(tong)(tong)(tong)過(guo)檢測(ce)流量(liang)(liang)(liang)并(bing)調(diao)節流量(liang)(liang)(liang)進行控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)。控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)程序(xu)根(gen)據內(nei)部的(de)(de)溫(wen)(wen)(wen)度(du)(du)(du)(du)上升速(su)度(du)(du)(du)(du)自(zi)(zi)動改(gai)變(bian)進料(liao)流量(liang)(liang)(liang)，保證(zheng)內(nei)部溫(wen)(wen)(wen)度(du)(du)(du)(du)不超過(guo)工藝要求的(de)(de)范圍。同時(shi)可以通(tong)(tong)(tong)過(guo)夾(jia)(jia)(jia)(jia)套流量(liang)(liang)(liang)調(diao)節穩(wen)定摻和(he)釜(fu)內(nei)溫(wen)(wen)(wen)度(du)(du)(du)(du)(如(ru)果有夾(jia)(jia)(jia)(jia)套循環(huan)的(de)(de)話)。